A large green field with visible steam emerging from the ground, suggesting geothermal activity in the area

Enhanced Geothermal Systems (EGS)

Enabling large bore multi-stage completions for optimal injection/production on EGS wells

Pioneering Geothermal Completion Technology

Welltec® supports the development of Enhanced Geothermal Systems (EGS) with durable, high-performance solutions designed to meet the specific challenges of low-permeability, high-temperature reservoirs. 

Tested to operate at temperatures above 330°C, the robust annular isolation systems withstand thermal cycling and formation stress, protecting well integrity where traditional methods fall short. In combination with our Welltec Expandable Anchor, a geothermal liner hanger can be used as part of the lower completion.

Our all-metal expandable packers deliver reliable zonal isolation, while our Welltec flow valves enable controlled stimulation for efficient heat transfer in EGS systems. 

Applications

  • Enhanced Geothermal Systems (EGS)
  • Multistage zonal isolation for stimulation control
  • Cementless well construction
  • Relining operations (casing repair and rejuvenation)
  • Isolation of cold or loss zones in conventional geothermal
  • Cement assurance barrier

Benefits

  • Qualified for operations exceeding 300°C
  • Withstands thermal cycling and formation stress
  • Enables controlled stimulation and heat transfer efficiency
  • Eliminates cementing risks and complexity
  • Maintains long-term well integrity and zonal isolation
  • Reduces risk of induced seismicity through stable flow path creation
  • Extends asset life and enhances project economics
  • Supports environmental performance by minimizing surface footprint and resource use

FORGE Funding

We are proud to have received funding from the Frontier Observatory for Research in Geothermal Energy (FORGE) for two innovative projects that support the advancement of geothermal technology:

  • Development of a Smart Completion and Stimulation Solution – Completed in 2025
  • Geothermal Multiset Straddle for High Temperature Applications – Planned completion in 2027

In partnership with the University of Oklahoma, the current project aims to develop multistage isolation systems capable of withstanding extreme geothermal downhole conditions. We are honored to be part of this important initiative and are applying our innovative technology to help shape the future of sustainable power generation.

Logo of the Geothermal Association of Kenya overlaid on a geothermal steam landscape with the Welltec logo in the bottom right corner.

Geothermal Association of Kenya (GAK)

Welltec officially joined the Geothermal Association of Kenya in January 2022, participating in a community of geothermal sector stakeholders from more than 90 different countries. Together, we aim to collaborate, research, and find innovative ways to develop and grow the geothermal sector in Kenya, and indeed across the globe.

U.S. Department of Energy logo with a blue and green shield featuring energy-related symbols and a bald eagle.

U.S. DOE FORGE program

The US Department of Energy (DOE) Frontier Observatory for Research in Geothermal Energy (FORGE) is a dedicated test site to support cutting-edge technology and accelerate the development of EGS. Located in Milford (Utah), the area is already home to geothermal power plants. The test site formation exhibits proven temperature of around 230° Celsius and is fitted with multiple wells and seismic data monitoring equipment.

As of early 2021, the FORGE site is home to a first of its kind 65-degree deviated well, drilled into crystalline granite. FORGE is one of a series of EGS projects throughout the world to be committed to developing EGS.

 Logos of GEOTHERMICA, EUDP, and ZoDrEx displayed side by side on a white background.

ZoDrEx: Contribute to developing robust isolation for deep geothermal wells in Europe

With the support of Geothermica and the Danish Energy Agency, Welltec has joined forces with nine European partners to demonstrate drilling, completion, and production technologies to increase the technical and economic success of deep geothermal projects.

The consortium’s ambition is to improve technologies for establishment of deep geothermal wells through improving drilling techniques, improving corrosion protection and monitoring.

Welltec’s completion contribution to ZoDrEx will be the demonstration of completions equipment in a crystalline granite formation in a rock lab. The development of a high expansion metal packer will manage large-scale ovalization sections of the borehole, and control propagation when establishing EGS.

Products & Services

Cases that cover the challenge

Get in touch

Lia Khasanova, Commercial Director for New Energy & Climate Technology, standing in front of a Welltec display.
Lia Khasanova
Commercial Director New Energy & Climate Technology
Joven John R. Cayao, Geothermal Technical Sales Engineer - Completion, standing in front of a Welltec display with a professional expression.
Joven John R. Cayao
Technical Solutions Advisor, Completions
Yosafat Esquitin, Business Development Manager, standing against a plain light background wearing a patterned button-up shirt.
Yosafat Esquitin
Business Development Manager, Completions
Kevin Rundell
Kevin Rundell
Sales Manager, UK
Steam rises from a geothermal hot spring surrounded by colorful mineral deposits and forested hills, illustrating natural geothermal energy.
Steam rises from a geothermal hot spring surrounded by colorful mineral deposits and forested hills, illustrating natural geothermal energy.

Minimizing environment impact

We believe in a fair and inclusive energy transition. 
That is why we are applying our deep industry knowledge in new energy solutions to prepare for how we can produce more sustainable energy in the future.